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theprobe

In This Issue:

1. Cover Story  – A new model Flaw Detector from Karl Deutsch ECHOGRAPH range

2. Special         – A Karl Deutsch Probe & Cable up to the value of $1,200.00     

3. News            – New Phased Array Instrument – New Model Magnetic Inspection Unit 

4. Applications   Nodularity of Cast Iron   

 

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madeingermanyECHOGRAPH 1095 – From Karl Deutsch of Germany

High-tech meets comfort: Ultrasonic Testing made simple

 

The new digital ultrasonic ECHOGRAPH 1095 now features time corrected gain (TCG) and back wall echo attenuation (BEA). The time corrected gain raises the gain with the ultrasonic sound path. Back wall echo attenuation uses a separate gain for measurements within a third monitor, thus making it possible to display the full back wall echo in an A-scan and thus take it into account for inspections even at high gain.

The extended memory functions can be flexibly used for corrosion testing (matrix memory), measurement series and individual measurements. All kinds of data, e.g. screenshots in BMP format or measurement series in CSV format, are stored on an 8 GB SD memory card for convenient data export. Connected to a PC via USB cable the ECHOGRAPH 1095 acts as an external drive. All pictures and data files can easily be opened within standard office software or within the KARL DEUTSCH software “eCom 95 pro” on the desktop.

To facilitate testing under difficult conditions, all 3 monitors can still be moved while the rest of the screen is frozen. Therefore data analysis and recording have the flexibility to be adjusted to the requirements after the actual measurement. This even works with amplitude evaluation methods, such as DAC, DGS, AWS and JIS. For most convenient handling and readability the new testing device features a large 7”-TFT colour display with an 800 x 480 pixel resolution.

A further innovation is the continuously adjustable 320 V square wave pulsar. The pulse width is automatically adjusted to the probe frequency when the probe parameters are loaded.

The User Friendly neck strap and case allows hands free operation and safety restraint for the Echograph

ECHOGRAPH 1095

Lightweight (only 2 kg) and easy to handle

Large high-contrast colour 7”display, auto. Bright

Plain text menu guidance

Operator support for probe & instrument adjustments

Direct access to all important key functions

Displays up to 6 measured values in large digits

3 monitors – amplitude and time-of-flight,

Shows reference echoes and to record echo dynamics

Simple freezing and storage of A-scans

Allows to move all 3 monitor gates in “freeze” mode

Convenient text editor

Probe data base

Displays all functions in plain text on the screen

Selection of the pulse repetition frequency

Evaluates the time-of-flight between transmitter

pulse and an echo within the monitor gate

Measures the wall thickness between echoes of

two monitors, either between echo peaks, edges

or zero crossings

0.01 mm accuracy indication in echo-echo mode

Allows evaluation also on curved surfaces

Provides a VGA output for external monitors

Delivered with rubber protective holster

Separate adjustable third monitor gain for backwall

Adjustable square pulsar

Digital filters optimal to the probe

Dust & water -proof according to IP64

Saves all data, on a removable 8 GB SD flash card

 

ECHOGRAPH 1095ECHOGRAPH 1095 available in 4 versions:

1095 Basic

1095 DAC/TCG/AWS

1095 AVG/DAC/TCG

1095 AVG/DAC/TCG/AWS/JIS

 

Additional options available upon request:

Matrix memory

TOFD

B-scan

 

 

 

 

 

ECHOGRAPH 1095b

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Purchase any new Karl Deutsch ECHOGRAPH

 Receive a Karl Deutsch

· PROBE &

· CABLE

of YOUR  CHOICE valued to $1,200.00

ECHOGRAPH

OFFER ENDS MARCH 31st

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GEKKO

Karl Deutsch GEKKO

Portable Phased Array system

GEKKO is the first phased array system able to drive matrix arrays and real-time custom Total Focusing Methods (TFM).

GEKKO also handles most UT inspection techniques, and benefits from the latest CIVA features natively implemented.

Parker DA-1500-DRParker DA-1500-DR

Portable Magnetic Inspection Unit

The Parker Research DA-1500-DR portable heavy duty magnetic inspection unit provides high output AC or

Half Wave DC fields for magnetic particle inspection.

 -The new Digital LCD display is easy to read in any light condition.

-Overall accuracy and durability has been enhanced, thanks to a new circuit design.

-Parker backs it all up with their one-year warranty.

 

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There are applications requiring the knowledge of cast iron nodularity, or its deviation from a reference value.

The nodularity is defined as the relation between the nodular graphite and the total graphite content. This value affects the cast iron properties to a great extent. A nodularity value of 100% signifies that the total graphite content exists as nodular graphite. The nodularity value controls the elastic properties and the tensile strength of cast iron. In general, the strength increases if the nodularity value increases as well.

Echometer – 1076A typical example for the utilization of nodular cast iron (abbreviation SGCI) is the well-known Castor container for the transport and storage of radioactive materials.

Ultrasonic testing offers the possibility to determine the material quality non-destructively by measuring the sound velocity.

In each case, the sound velocities are different for iron casting, nodular casting and casting with lamellar graphite. Thus, the determination of sound velocity turns out to be a fair method

to determine the nodularity.

However, the sound velocity does not only depend on the percentage of the nodular graphite but also on the alloy composition, the total graphite content, the manufacturing process and the grain structure.

To achieve a reliable statement on the value of nodularity, ideally the KARL DEUTSCH instrument ECHOMETER 1076 can be utilized since it is designed to measure wall thickness and sound velocity.

Echometer – 1076bFirst of all the nominal value needs to be determined by means of a reference block, made from the same material as the material under test with identical material properties.

For the determination of the sound velocity the thickness of the object must be known as precisely as possible. For this  purpose a digital calliper can be used which provides an interface for direct transfer of the thickness data to the gauge.

Areas of parts where a correct nodularity is essential need to be examined with special care. Upper and lower tolerance values can be adjusted with the ECHOMETER, thus enabling a comfortable, reliable and fast tracing of the quality. The tolerance range either may be defined empirically or by measuring the sound velocity of casted samples with defined maximum and minimum properties.

 

Have any questions or like further details?;

contact us now !

Ph 02 88503755 or Email